A week in the sun never sounded so good. For metalcasters enduring weak demand and idle production, the fresh ideas and technical insights upcoming at CastExpo will seem even more welcome than a few days of warm weather and relaxation.
| CastExpo’10 Schedule | |
| Orange County Convention Center Orlando, FL | |
| Sat., March 20 | 9:00 a.m. - 5:00 p.m. |
| Sun., March 21 | 9:00 a.m. - 5:00 p.m. |
| Mon. March 22 | 9:00 a.m. - 5:00 p.m. |
| Tues., March 23 | 9:00 a.m. - 2:00 p.m. |
For Cast Expo’10, hundreds of exhibitors are booked to display new equipment and supplies, ready to respond to the emerging demand for lean and green technologies, and to promote productivity for their customers. The highlights of their exhibits are presented on the following pages.
But, CastExpo is a technology event, too. Over the four days of this year’s event the planners have scheduled more than 150 research presentations, in addition to workshops and seminars on the range of process technologies. The program is scheduled in “tracks” according to metals, production process, or practical pursuit. These include: aluminum; iron; casting design; copper alloys; diecasting; engineering; environmental health and safety; lost foam casting; magnesium; marketing; melting methods and materials; molding methods and materials; and steel.
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Photo courtesy of Orlando/Orange County Convention & Visitors Bureau, Inc.®
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The technical program also includes three special workshops:
- “Cost Reduction and Quality Increase A Formula for Success,” will be presented by Prof John Campbell of the Univ. of Birmingham, in England. This workshop will address concepts regarding filling and feeding of molds, for all metals in all casting processes, and how to reduce scrap, raise quality, and reduce costs.
- “Quality Tools: Abused, Misused and Too- Little-Used Tools,” to be presented by Ted Schorn of Enkei America. This will be a review of tools for addressing quality, environmental, and safety problems, including a look at common mistakes and ways to use new tools for frequent casting problems.
- “Lean Manufacturing for Metalcasters,” will be presented by Frank E. Peters, Ph.D., Iowa State University. He will discuss the principles of lean manufacturing and how to apply them for metalcasting operations.
A highlight of every CastExpo is the presentation of the Hoyt Memorial Lecture. This year, the lecture by ThyssenKrupp Waupaca Inc. president Gary Gigante on Tuesday, March 23, will be titled “How Can We Become a Practical Green Foundry Industry?” It will examine the barriers that prevent metalcasting from being “green,” and identify the new technologies that are needed to overcome those barriers
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ABP Induction
ABP Induction quality induction melting,
holding, and pouring equipment, such
as the IFM-6, will be on display. The 8.4-
metric ton coreless induction furnace features
an open cage and segmented coil
design advanced features that improve
electrical efficiency and maximize productivity.
ABP Induction also will show the
low-profile exhaust hood assembly that
provides emissions control throughout the
entire melting cycle.
www.abpinduction.com
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Aftek-EHS LLC
Aftek-EHS LLC manufactures specialty
welding and heating power sources
and controls.
The newest
model of air arc
gouging power
supplies, the
MV2400G-2, is
a heavy-duty
power source,
capable of
2,450 volts at
42 volts DC, and large enough to cut
with 1-in. carbon electrodes. In addition,
our smaller gouging machines range
from 500 to 1850 A, and all units have a
60VDC.
www.aftekwelders.com
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Ajax TOCCO Magnethermic
A range of services and equipment will
be featured,
including
induction
melting
and holding
furnaces,
power supplies,
aftermarket
support products and services, and used or refurbished induction melting
equipment. Also: energy-efficient ATM
equipment, such as solid-state power
units with both SCR and IGBT controls;
Jet Flow channel inductors; and BPD
coreless furnaces. Customer care and PM
programs designed to increase induction
equipment uptime, and installation of new
or used equipment will be shown, too.
www.ajaxtocco.com
Allied Metal Co.
Allied Metal is one of the largest smelters
of aluminum and alloyers of zinc for diecasters
and foundries serving appliance, automotive,
electronics, furniture, hardware,
housewares, sporting goods and toy industries.
Allied Metal’s innovation and expansion
demonstrates ongoing commitment to
provide quality metals and superior service.
www.alliedmetalcompany.com
American Colloid
ACC will exhibit the new Lovox chemical
binder systems for mold and core making.
These urethane-based resin systems cut
odors and emissions significantly, with excellent
thermal stability and superior shakeout
properties. As a supplier of bentonite
clays and green sand bond pre-blends,
ACC produces and distributes specialty
sands, as well as briquetted cupola alloy
products.
www.colloid.com
American Metalcasting
Consortium / E-SMARRT
The American Metalcasting Consortium
is a partnership of the American Foundry
Society, North American Diecasting Association,
Steel Founders Society of America,
and the Non-Ferrous Founder’s Society
managed by ATI. AMC unites industry,
academia, and government to develop/
apply new technologies that will rapidly deliver
high-quality, cost-effective cast parts
to support the military and industrial sectors.
The Energy-Saving Melting and Revert Reduction Technology (E-SMARRT) is a
partnership of AFS, NADCA, and the SFSA,
also managed by ATI.
amc.aticorp.org
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Applied Process Inc.
Applied Process pioneered development
of new, better, and cost-efficient
austempering
technologies,
such as:
austempered
ductile iron,
which weighs
less than aluminum
and
costsless
than steel;
carbo-austempered steel, featuring remarkable
impact and fatigue properties;
carbidic austempered ductile iron, with
greater wear-resistance than Grade 5 ADI;
austempered steel, a tough alternative
to quench and temper processes; and
austempered gray iron, with excellent
dampening and wear-resistance.
www.appliedprocess.com
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Arena-flow LLC
Arena-flow offers customized sand core
engineering solutions. Whether you’d like
to eliminate scrap,
increase productivity,
minimize
capital costs,
reduce consumable
usage or optimize
an entire core package, experienced
engineers can help you to meet your objectives.
The Arena-flow Sand Core Engineering
technology is available via software
licensing or engineering services.
www.arena-flow.com
Ashland Casting Solutions
Ashland Casting Solutions metalcasting
consumables and services help foundries
to produce the highest quality castings at
the lowest cost. Several new technologies
will be presented, including: The Pep Set® Q I 4180/Q II 6180 binder system, part of
a new phenolic urethane no-bake binder
family, provides low odor and smoke at
pouring, cooling and shakeout, with high
performance; and Ashland’s Veino Ultra®
RS is a patent-pending sand additive engineered
to reduce veining and penetration
at significantly lower addition levels.
www.ashland.com
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B&L Information Systems
Odyssey empowers you with the information
you need to make better decisions
faster. Odyssey provides a combination
of metalcasting-specific information and
business cycle management in one software.
Intelligent Views is B&L’s business
intelligence tool that allows you to turn large amounts of data into an executive
dashboard, a customer portal, a shop
floor data center, and much more. Odyssey
SAAS is the only metalcasting-specific
business solution offered as a hosted
application via a monthly subscription.
www.blinfo.com
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Badger Mining Corp.
Badger Mining supplies high-purity
round-grain silica core and molding sands,
in gradations from 45 to 120 GFN. Custom
gradations also are available. Our mines
and corporate office are ISO9001:2008-
registered by BSI. Our well-equipped labs
perform functional tests for green sand,
no-bake, hot box, and cold box binder systems, and chemical and mineralogical
analysis, too.
www.badgerminingcorp.com
Borescopes-R-Us
Borescopes-R-Us manufactures and
rents borescope and videoscope equipment
for various industries and applications.
We offer repair services on any brand
videoscope, flexible or rigid borescope, with
free repair estimates. We offer overnight
shipping to most destinations in the continental
U.S. Test our quality and pricing.
www.borescopesrus.com
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Capital Refractories Inc.
Materials, technologies, enhanced
practices and processes specifically for
induction melting.
We have introduced
technologies that
have had significant
positive impacts on
scrap rates, metal
cleanliness, alloy
return, metal fluidity,
refractory wear patterns, consistency of
refractory installation, and speed of reintroduction
of melting units back into production.
Our success is due to a combination
of products developed in partnership with
foundries, introductions and improvements
to technologies, and a high level of technically
biased service.
www.capital-refractories.com
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Carbo Ceramics
CarboAccucast ceramic media products
provide an alternative to sands, engineered
for performance
and value.
They possess
thermal, mechanical,
and
uniform shape
properties that
enhance casting
quality and capability, eliminating or reducing
the occurrence of various casting defects (veining, penetration, gas, burn-on,
etc.) Available in intermediate and low densities,
these environmentally friendly products
are proven compatible with aluminum,
gray, ductile, and white iron, steel, etc.; for
lost foam, shell, no-bake, v-process, and
green sand processes.
www.carboceramics.com
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Carpenter Brothers
Carpenter Brothers foundry supplies and
equipment include metals and Ferro-alloys,
sand additives, pre-blends, specialty
sands, chemical binders, abrasives, refractories,
and many more. Our line includes
sand preparations, heaters and coolers,
continuous mixers and mullers, automated core and molding machines, shakeout and
material handling conveyors, sand reclaimers,
and melting furnaces. Also, turnkey
foundry systems and engineering, and
products, equipment, and services for
diecasting, environmental, blast cleaning,
and surface finishing.
www.carpenterbrothersinc.com
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Carrier Vibrating Equipment
The patented Delta Phase Shakeout improves
efficiency by lowering maintenance
costs, reducing or eliminating casting damage,
and maximizing sand removal. With
the ability to change speed and/or angle of
attack, the Delta Phase Shakeout handles various molding processes, mold sizes,
metal types, and casting designs and
is capable of on-the-fly adjustments. It accommodates
sand to metal ratios from 5:1
up to 60:1.
www.carriervibrating.com
Chem-Trend L.P
Chem-Trend Safety-Lube® die lubricants
perform at high efficiency, and reduce
waste without impacting performance;
Power-Lube® plunger lubricants help extend
shot sleeve and plunger tip life; and
the new Dilution Monitoring Device (DMD),
provides automatic control of the dilution
ratio of the die lubricant and continuously
updates dilution information to plant supervisors
and management.
www.chemtrend.com
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Didion Intl. / Conveyor Dynamics
Didion will feature its new line of rotary
foundry equipment, as well as its new rotary
dross/metal reclaimer. The patented
design crushes, cleans, separates, and screens to reclaim
valuable metallics in
one step, and lower
operating and maintenance
costs up to
80%. Rotary media
drums, lump crusher/
sand reclaimers,
sand blending/cooling
drums, and rotary sprue cleaners also will be displayed. Conveyor
Dynamics will feature its line of vibratory foundry equipment,
including mold dump conveyors, sand screeners, sorting conveyors,
and indexing furnace charging feeders with batch weighing,
shot blast feeders, shakeouts, slag quenching conveyors, and
casting cooling conveyors.
www.didion.com
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DISA/Wheelabrator
DISA, the leader in green sand molding
solutions, has merged with Wheelabrator,
the leader in surface preparation technology.
We look forward to demonstrating our
shared aim: to reduce your cost per cast
part. Video and animation presentations
will feature DISAMATIC and DISA MATCH
molding machines and Wheelabrator shot
blast solutions.
www.wheelabratorgroup.com
Equipment Merchants Intl.
EMI is celebrating 28 years as a foundry equipment designer,
manufacturer, technical advisor for installations and start-ups,
equipment inspections/reviews, remanufacturing, and spare parts
along with turnkey systems. Our company now includes recognized
brands like Osborn, SPO, CE Cast, IMPACT, Sutter, Herman,
and Brock, among others, and we represent SIIF casting systems,
Magaldi Superbelt conveyors, and Viking blast and wash systems.
www.emi-inc.com
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ETA Engineering
ETA Engineering specializes in design, fabrication and complete turnkey installation of environmental air pollution control systems.
Celebrating our 28th year, ETA has a full discipline of engineers who have extensive design and installation expertise in air pollution control systems including close capture hoods, acid gas control, on-line hazardous waste neutralization and cupola emission control. Emphasis is always placed on clients’ needs and system requirements, with consideration to budget restriction and need for a maintenance friendly process.
ETA Engineering owns/operates our on site fabrication/paint facility allowing us to assure quality and tolerances. The Eta 2000 offers high collection efficiencies demanded by today’s stringent environmental regulations. The Eta 2000 collector features welded construction, low-maintenance design, exacting tube sheet hole tolerance that provides a positive bag seal and guaranteed performance.
www.etaapc.com
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Flow Science
FLOW-3D® CFD software takes trialand-
error out of casting design with advanced
physical
models that precisely
simulate the
casting process. It
provides engineers
and designers with
a powerful tool to
enhance their experience
and expertise
thus providing savings come from cost
reductions and cost avoidance. FLOW-3-
D’s new core gas model enables users to
monitor binder degradation in cores and
realize optimal core venting strategies.
www.flow3d.com
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FOSECO
Foseco manufactures proprietary consumable
products and solutions. We improve
operations and
businesses with innovative
products and
services, developing
and commercializing
the best ideas from
customers, employees,
and our labs to help
customers reach the highest level of performance.
As part of Vesuvius, we now
offer flow-control and refractory products
for melting and metal transfer. Our U.S.
facilities offer computer simulation, testing,
and analysis for current business or
new applications.
ww.foseco.com
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Foundry Solutions & Design
FS&D provides complete foundry engineering
and consulting services, and develops
recommendations for customized,
high-performance manufacturing systems for melting, coremaking, molding, material
handling, and finishing. With significant
casting processing and facility knowledge,
in-house and through our international
partner Blastman, FS&D customers are
well served with the experience gained
from many years in the foundry industry.
www.foundrysd.com
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General Kinematics
GK will display the all-new Vibra-Claim
Shakeout/Attrition mill, as well as other vibratory
and rotary technologies. GK partners
with customers to provide process
equipment that improves throughput, increases profitability, and reduces energy
and maintenance costs. Each piece of
GK equipment is custom engineered to
meet process objectives. GK experts apply
foundry processing knowledge to solve the
most difficult process challenges from
scrap yard to shipping developing new
solutions every day.
www.gkfoundry.com
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GreenSand Controls LLC
Green sand preparation equipment and
tight-flask molding equipment for metalcasting.
On display
will be our ETA3000
automatic bentonite
control system,
as well as a 5ft3
pneumatic transporter
and our new
6ft3 expandable
volumetric feed
system. Our new
reactive multi-piston hydraulic molding
head can be used to upgrade tight flask
molding machines to the lasted squeeze
head technology.
www.greensandcontrols.com
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Greenerd Press & Machine Co.
Greenerd hydraulic presses include trim
presses ranging from a simple, manuallyloaded
press
to complete,
fully automated
systems for
trimming, testing,
inspecting,
and SPC documentation.
The presses
and systems
ensure consistent finishing, variation reduction
in finished castings, and significant scrap reduction due to grinding errors.
Product capability ranges up to 1,000 t and
bed sizes up to 150 in. Additional press
styles include gap frame and straight side
to die-spotting and forging, configurable to
10,000 t and bed sizes over 240 in.
www.greenerd.com
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Harman Products Inc.
Harman custom machined components
are offered steel, brass, aluminum, and
plastics, in any quantity. We also manufacture
the Sterling line of pins and bushings
for foundry flasks and patterns, along
with pallet car rollers, chill pins and other
related machined parts. We have a catalog
of ‘standard’ stocked items, however the
majority of products are manufactured to
customer specifications. We are active in
contract machining.
www.harmanproductsinc.com
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Heraeus Elecrtro-Nite
Heraeus Electro-Nite will display some
of the latest sensor technologies for molten
metal process
control, including
the Digitemp
E for advanced
temperature
measurement,
and the DT270DL
digital handheld
temperature instrument. Our R&D team
consistently achieves advancements in
existing technologies, pioneering development
of thermocouples, measuring
probes, samplers, and related instrumentation.
Heraeus Electro-Nite systems are ISO
9001:2008 and ISO 14001:2004 certified.
Our repair lab meets ISO/IEC 17025:2005
for instrument calibration.
www.electro-nite.com
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Hi-Vac
From the sand system to the cleaning
room, there is a Hi-Vac or Ultra-Vac model
to handle the job. Whether it’s a forklift portable
Model 250 cleaning out the shakeout
pit, a self-propelled Model 105 driving
along the molding lines, or a Model 320
recovering shot in the cleaning room, count
on Hi-Vac industrial vacuum cleaners to
provide reliable performance for years to
come. To keep your HiVac running best, we
stock parts for same-day shipping when
required. Our field service techs perform
everything from an oil change to a complete
rebuild, on site or at the factory.
www.hi-vac.com
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Hi-Tech Ceramics / Sd-Chemie
Hi-Tech Ceramics reticulated ceramic
foam filters are produced in a wide range
of pore sizes and
compositions,
including zirconia,
alumina,
silicon carbide,
mullite, and
fused silica for all
ferrous and nonferrous
casting
requirements. Custom shapes and sizes
are our specialty. Our filters remove oxide
inclusions to clean the molten metal and
reduce turbulence to provide a laminar flow
of metal into the mold cavity.
www.hi-tech-ceramics.com
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IMPCO permanently seals and repairs large castings and other parts. For any large leaking part or component, IMPCO provides the engineering, the technical personnel, and all the necessary materials and equipment, on-site or at an IMPCO Service Center. On a contract basis with virtually no limitations on size, weight, or wall thickness, parts will be inspected, sealed, leak-tested and returned to productive use quickly and economically.
www.impco-inc.com
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Inductotherm
Inductotherm will display all of its product
lines for induction melting, holding, heating
and pouring systems for nearly all metals.
These include coreless and channel-type
induction melting and holding furnace systems,
induction power suppliers, charging
conveyors, preheaters, melt shop computer
controls, automatic pouring equipment,
and the new Automated Robotic
Melt Shop (ARMS) systems. Offering complete
solutions for all metals, Inductotherm
stands ready to introduce customers to the
innovative systems that will help reduce
costs, increase productivity, and enhance
safety in foundries and melt shops.
www.inductotherm.com
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Konica Minolta
The all-new Konica Minolta RANGE7
non-contact 3D digitizer features the revolutionary
“dark surface mode,” which will
reduce inaccuracies and increase efficiency
while remaining friendly to the environment.
It enables measuring objects
with reflectance as low as 2.5%, without
special darkrooms or spraying, achieving the highest level low-reflectance performance.
The launch of RANGE7 coincides
with the formation of the Konica Minolta’s
new 3D Scanning and Engineering Service
division.
ww.konicaminolta.com
KOST USA
KOST USA produces the highest quality
factory mutual-approved fire-resistant
hydraulic fluids (AchievAL FRH), using
the best raw materials and additives, and
under ISO 9002 standards to exceed the
latest specifications. AchievAL FRH consistently
provides the lowest pump wear
rates in the industry as measured by the
standard ASTM D 7043 test performed by
independent labs. We offer many industry
and equipment specific services, including
hydraulic fluid analysis.
www.kostusa.com
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Rugged construction, uptime, repeatable performance, thousands of machines and millions of cycles has made Laempe the perfect choice for small job-shops to high-capacity foundries. The entire core production process is controlled from a single process controller. The CoreCenter runs your vertical and horizontal tooling or combinations up to six parts with a simple conversion. The gas generator and mixer accept any gas-cured process. Installation supervision, shipping, and project management included.
www.laempeusa.com
LECO Corp.
Foundries around the world trust LECO
to deliver high-tech solutions for elemental
determination and metallographic analysis.
Learn how you can determine C/S/N/O/H
in numerous metals and inorganic applications
by combustion/fusion, or perform
bulk analysis in ferrous and nonferrous
metals using glow discharge-atomic emission
spectrometry. See our sectioning machines
and grinder/polisher systems, and
learn about our new time- and cost-saving
polishing films.
www.leco.com
Loramendi
Loramendi’s automated, custom
tailored, designed, and manufactured
coremaking technologies cover all
core process technologies (cold box,
hot box, and inorganic), in vertical and
horizontal parted core boxes. Machine
sizes range from 25 to 1,000 liters blow
capacity, and can be supplied with all
additionally required equipment. In
conjunction with Gevitec, Loramendi
supplies small core machines in the 10
to 25 liter range. The flaskless vertical
molding machine is an alternative for
300 to 500 molds/hour.
www.loramendi.com
Messe Dusseldorf/GIFA 2011
Messe Dusseldorf will promote several
of its trade fairs, including GIFA 2011 and
NEWCAST 2011 (June 28- July 3, 2011).
Exhibitor and visitor information for will
be available. GIFA 2011 will provide a
complete overview of advances for the
world’s manufacturers of foundry machinery
and plant construction, suppliers
and manufacturers. NEWCAST 2011,
devoted solely to casting products, is a
platform for designers, engineers, production
managers and buyers of finished
casting products.
www.mdna.com
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Milward Alloys Inc.
Milward Alloys products include phosphorus-copper as well as titanium grain refiners and Strontium modifiers. Available in waffle ingot and bulk or bagged shot, phosphorus-copper is provided in three grades of 15% phosphorus-copper for use as a deoxidant, alloying agent, or wetting agent in the copper industry. Milward also supplies 8% phosphorus-copper for use as a nucleant for aluminum. Milward’s titanium grain refiners provide consistent improved mechanical strength and soundness of the casting.
www.milward.com
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Morgan Molten Metal Systems
MorganMMS’ expertise in manufacturing crucibles gives the company special engineering insight into building crucible furnaces and accompanying foundry products. We’ll display several products designed to optimize and automate your diecasting facilities, such as degassing rotors, stopper rods, ladle bowls, launders, and others.
www.morganmms.com
New Century Heaters
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Immersion heating elements made of heavy gauge ICA wire on cast ceramic cores guarantee wire spacing to evenly distribute the heat. Extra heavy leads provide trouble-free connections. Properly designed immersion heated furnaces eliminate corundum and do not super-heat the surface, reducing hydrogen absorption and aluminum-oxide formation. In holding furnaces, immersion heaters more efficiently transfer heat into the dip well. Power requirements are 25-30% less than glow bar furnaces with significant reduction in melt loss and improvement in metal quality.
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Non-Ferrous Founders’ Society
Metalcasting pros need a proven resource that delivers valuable operations and management solutions that promote efficiency and profitability in their business. The NFFS is the premier membership organization for non-ferrous metalcasters. The membership value equation is simple: member benefits focused on regulatory compliance and business development, Industry focused information providing relevant data to help you make educated decisions, and organizational responsiveness provide the most valuable and effective association programming available.
www.nffs.org
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Palmer Manufacturing & Supply Inc.
Palmer Manufacturing & Supply Inc. has introduced RFID tags to its standard line of CM-Series for economical blowing of no-bake and cold box cores. CM-Series CoreMaker with RFID increase jobbing productivity with single or dual operator stations. They offer easy positioning with laser alignment; have programmable blow pressure to fine-tune each core; make cores and molds in one machine; feature heavy-duty clamping table and cylinders; and have full PLC controls of any continuous or batch mixer.
www.palmermfg.com
PANalytical
PANalytical supplies XRF and XRD instruments, with a full range of OBLF optical emission spectrometers. All OBLF spectrometers feature a vacuum optical path, solid-state spark generator, and patented automatic spark stand cleaning. The GS 1000 is a 0.5-m instrument capable of ~30 channels; the VeOS is a 0.5-m spectrometer with custom-manufactured solid-state detectors; the QSN 750 features a 0.75-m optical path and approx. 60 channels.
www.PANalytical.com
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Power Adhesives
Power Adhesives will introduce a series of new hot-melt adhesive formulations, including a new lost foam adhesive. Ideal where sand cores are fixed together and assembled, the hot melt adhesives bond instantly and more efficiently without any wait time or use of solvents compared to other fixing systems, such as water-based glues or screws. Products on display include TEC 3200, TEC 6100, and TEC 810 glue guns for both cold and hot processes, according to global industrial and safety standards.
www.poweradhesives.com
Pyrotek
Pyrotek’s metal processing solutions and its Solutions Team of engineers and product specialists will explain how to improve profitability, operating efficiencies, enhance quality, save energy, and promote a safer environment. Learn about the range of degassing and filtration solutions available. Metaullics molten-metal transfer pumps and melt treatment equipment feature patented lightweight, durable, insulating, non-wetting composite RFM auto pour ladles, and an array of metal quality enhancement products also will be on display.
www.pyrotek.info
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Rimrock
Rimrock high-quality automation solutions reduce production costs. We’ll show the latest technology and service offerings, including a finishing cell for ABB’s Force Control product. This technology boasts higher consistency, improved product quality, and prolonged tool life while reducing programming and cycle times. Rimrock’s manual bottom-pour ladle system can be mounted to a manipulator, hoist, or jib crane. This system provides the benefits of bottom pouring, without the added cost of a robot.
www.rimrockcorp.com
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Robocasting Enterprises LLC
Lattice filters for molten metal are engineered assemblages of ceramic struts that provide a superior combination of reproducible flow, tortuous paths, exceptional strength, and no debris. Materials include alumina, mullite, zirconia, and more. Patented technology allows for fabrication of many geometries and sizes previously unattainable.
www.robocasting.net
The Schaefer Group Inc.
Ultra Low Energy Immersion Element furnaces are designed to hold metal at temperature, for less energy, less casing temperature and less maintenance. Custom designs and long service make these perfect for diecasters and foundries looking to hold clean metal at the machine at temperature. If your melting furnace consumes too much natural gas, see us: virtually maintenance free and capable of energy savings up to 25%, the ultra efficient heat exchangers could be your solution.
www.theschaefergroup.com
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Shengquan Group
SQ is a ISO9001 and ISO14001 certified producer of foundry resins, ceramic filters, and coatings used globally in over 50 countries. State-of-the-art facilities on a 1,200-acre site produce over 300,000 mt/year of resin. The leading producer of furfuryl alcohol and furan resin, its resins are produced using a new process in computer-controlled, 30-ton reactors. The result is an extremely consistent, high-quality resin. SQ produces over 4 million filters annually, making it the largest producer of ceramic foam, pressed, and fiber filters in the world.
www.shengquan.com
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SPECTRO Analytical
SPECTRO Analytical Instruments designs and produces OES, for arc and spark excitation to determine chemical composition of metallic samples. Due to speed and inherent accuracy, Arc/Spark OES systems are the most effective tool for controlling alloy processing. SPECTRO offers stationary and portable instruments to meet any requirements. Part of the AMETEK Materials Analysis division, SPECTRO will the xSORT for handheld XRF analysis, SPECTROLAB, SPECTROMAXx, and SPECTROTEST.
www.spectro.com
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Synchro32
Synchro32 is a cast metal software provider, including ERP/MRP and production control systems. Integrated solutions are designed specifically for the distinctive requirements of foundries, investment casting, diecasting, and cast metal manufacturers. Synchro32 provides an all-in-one inclusive package all integrated modules, complete technical support, system upgrades, industry-specific report pack, and no upfront fee.
www.synchro32.com
Tecpro Corp.
Tecpro, a subsidiary of Sd-Chemie AG, will present specialty alloys, inoculants, cored wire, and refractory coatings. Tecpro’s Optigran and Germalloy solid cast mold inoculants are used worldwide to produce high-quality gray and ductile iron castings. Custom formulated cored wires are used for the treatment and post-inoculation of ductile iron. Tecpro produces water-based and alcohol-based refractory coatings using unique refractory systems and applications technology, including our newest hybrid family of products.
www.tecprocorp.com
Thermo Fisher Scientific
The latest Niton handheld XRF analyzers, the Niton XL2 Series, instantly regain lost material traceability. Purpose-built for alloy analysis anywhere, anytime, with accurate results available in seconds, it provides significant cost savings. Easy-to-use, the nondestructive instruments provide integral storage of all test results in a tamperproof data format. They come standard with Thermo Scientific Niton Data Transfer software, a suite of data management utilities allowing users to set operator permissions, print certificates, or operate the analyzer remotely.
www.thermo.com/nitron
Transmet Corp.
Aluminum and zinc products for shot blasting and finishing light metal castings. The new ZA4 cast zinc shot is durable and proven to outlast other cast or cut wire zinc shot by up to 300%. ZA4 has demonstrated improvements in blast cycle times due to a slight increase in hardness. Also, standard-hardness cast zinc shot for more delicate substrates and cast aluminum shot for bright, smooth surfaces. Free sample processing.
www.transmet.com
TriALco
TriALco is a primary and secondary aluminum producer and distributor, offering as many as 40 different alloys every month all to exact customer specifications. An experienced metallurgist is available to assist you; we can meet your needs and help you work through any casting or metallurgical problems. An authorized dealer of KB Alloy.
www.trialco.com
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Unimin
Unimin offers an extensive mineral portfolio to provide foundries with easier access to more solutions. Engineered size distributions of INCAST silica yield the lowest possible surface area, and the ideal conditions to maximize tensile strength while reducing resin, catalyst and additive consumption and workplace emissions. With a low, uniform rate of thermal expansion, INCAST LE olivine produces castings with close dimensional control and smooth surface finish. VANTAGE® fireclay additives are engineered for green sand systems.
www.metalcaster.com
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Vista Solutions Inc.
Vista Solutions is a recognized developer/integrator of turnkey automated machine vision inspection and vision-guided robot solutions for metalcasting. With 2D and 3D imaging technologies, our casting solutions are wide ranging in application, and perform quality control/defect inspection, part identification, measuring/gauging, and vision-guided robotic tasks. Vista Solutions will demonstrate its next-generation custom 3D inspection systems and answer questions.
www.vistasolutions.ca










































