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Testing, Measuring, & Quality COntrol
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Laser Measuring Capability for Prototypes Improves Turbine Blades’ Performance
A non-contact, 3D scanning tool has been developed for inspecting highly complex designs, more accurately than CMMs, laser scanners, or white light scanners.

Picking Up The Pace of Change
Rapid prototyping and its progeny, “rapid manufacturing,” continue to fire the interest and spur improvements in metalcasting, and through the industrial supply chain.

“Superfinish” Increases Fatigue Life, Reduces Fuel Consumption, for Critical Parts
Increasing demands for higher-quality products, together with pressure for cost reduct ions, are demanding that suppliers of engine ...

Core Competence, and Much More
Nemak discovers that 3D imaging with laser triangulation offers a more accurate approach to core inspection, at a fraction of the cost and with more efficiency than a two-dimensional view.

Cost-Effective, Jig-Less Tooling Wins Aerospace Orders
SAAB Aerostructures continues to win supply contracts for its composite parts from aircraft builders like Airbus and Boeing orders,...

Inspecting the Spectrometers
According to our most recent reader survey, 13% of all metalcasting operations in North America will be buying new and improved laboratory...

Advances in Lost Foam Casting
CAD software gives casting designers a fast and effective method for coordinating their proposals with foundries, pattern makers, and tool builders, incorporating comments and suggestions, selecting locations for gates and adding risers — all before any production decisions are finalized.

Laser Scanning Savings Tooling Costs
Grede Foundries Inc. operates eight ferrous foundries (gray, ductile, and specialty iron, and stainless steel castings), and maintains...

Using Pyrometry to Measure Investment-Casting Temps, Accurately
Many variables determine success in investment casting, but the dominant factor, according to Ralph Felice of FAR Associates...

Eddy-Current Testing Maintains Cylinder-Head Quality
Montupet S.A., a French manufacturer of aluminum automotive components, is benefiting from two eddy-current inspection instruments...

Need to Know: Next-Generation Inspection Sensors
High-tech, automated product inspection gets lighter, more versatile, and more powerful in new series of devices.

Alumina-Silica Coatings Tested as Zircon Replacement
Alumina-silica coatings are looking good as a replacement for zircon coatings at Southwest Steel Castings Co., according to Mark Phillips,...

Eddy-Current Testing Maintains Cylinder-Head Quality
Montupet S.A., a French manufacturer of aluminum automotive components, is benefiting from two eddy-current inspection instruments developed by GE...

Reduce Power Consumption Without Sacrificing Production
To minimize exposure to high power rates, induction melters should optimize operating and maintenance practices, and evaluate equipment and generator systems.

Vision Systems Inspect
Inspect Internal Passageways in Castings

Investment Casting Temperature Measurement
For investment casters, non-contact measurement of metal temperature presents significant difficulties, but a new, expert-system multi-wavelength pyrometer with hundreds of single-wavelength detectors integrated into one package has been successful in resolving these problems.

High-Volume, Flexibility are New Quality Standards
As the expectations rise, fettling systems get more productive, flexible, and precise in the task of cleaning high volumes of castings.

Need to Know: Cast-in-Place ID Marking System
Stencils withstand 3,000°F, for use with any type of molten metal.

Technical Development: Replacing Oils and Greases …
… plus, new aluminum and magnesium alloys

Need to Know: Digital Radiography for Aluminum Castings
New ASTM standard developed; may set pattern for steel, etc.
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