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ABB Robotics
Speeding up diagnostics and decision making, OptiFact software increases uptime with less engineering effort, ensuring production can keep pace with customer demand.

Streamlining Data Collection, Visualization, Analysis in Automated Plants

Oct. 7, 2023
Speeding up diagnostics and decision making, OptiFact increases uptime with less engineering effort, ensuring production can keep pace with customer demand.

ABB ROBOTICS released the modular OptiFact software platform that streamlines data collection, visualization, and analysis in automated production facilities, so users can collect, manage, and analyze data from hundreds of factory devices – including ABB robots – to determine key performance indicators, includng cycle time and overall equipment efficiency (OEE). By speeding up diagnostics and decision making, OptiFact increases the production line uptime with less engineering effort, ensuring production can keep pace with customer demand.

“Across industries, we see a dramatic increase in the digitalization of manufacturing as companies seek to increase the flexibility, efficiency, and sustainability of their operations in the face of changing consumer behaviors and long-term global skilled labor shortages,” said Marc Segura, President of ABB Robotics.

Digitization, the acceleration of sustainable manufacturing and the pandemic have contributed to the increased demand for automation solutions.

With OptiFact, factory operators can determine the root cause of production errors and use ABB’s RobotStudio® Cloud to make adjustments to the program and develop an improved robotic solution.

RobotStudio’s desktop, cloud, and AR viewer solutions help users easily plan and imagine new deployments of ABB industrial robots or adapt existing ones to new production tasks. Its features such as Automatic Path Planning allow robots to determine the most efficient paths and avoid collisions with existing obstacles. Offering a true “what you see is what you get” user experience with 99 percent accuracy between the robot’s digital twin and its real-world deployment, RobotStudio speeds design and commissioning time by up to 50 percent. 

Application-specific AI-driven software technology (such as ABB’s Item Picker) offer value-added features that facilitate the realization of robotics deployments with enhanced performance, safety, and quality. Best-in-class motion control cuts the power requirements of pick and place operations by up to 17 percent, speeding tasks by 13 percent. VSLAM technology (visual simultaneous localization and mapping) leverages artificial intelligence for accurate indoor navigation in dynamic indoor environments.

Performance in multiple production environments

OptiFact has been deployed in several production facilities, including a highly automated automotive production environment, where it collects and analyzes production process cycle times and other key performance indicators, providing unparalleled visibility into factory operations and saving up to 25 percent of experts’ time. As a result, the customer has added the deployment of over 580 robots in its operations.

The platform has also proven its value for small and mid-sized enterprises. An additional pilot demonstrated the platform’s ability to identify production bottlenecks in production lines involving up to 20 robots. The customer’s digital team integrated OptiFact into its production environment in just two months from first contact to final delivery. Once deployed, OptiFact simplified data collection and the visualization of key performance indicators such as cycle time and Programmable Logic Controller (PLC) alarms. By addressing operational inefficiencies detected using OptiFact, the facility increased production time by up to 20 percent.

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