Plasma Cutting for Degating Megacastings
HYPERTHERM ASSOCIATES’ Powermax® plasma cutting systems are transforming megacast part degating and trimming, offering a safer, more efficient alternative to conventional trimming and degating. Unlike trim presses, the Powermax SYNC requires less capital investment, minimal maintenance, and no time-consuming mold reconfiguration, while also significantly reducing the risk of operator injury.
Hypertherm is a manufacturer of industrial cutting products and software.
Megacasting (also known as gigacasting) is a high-pressure diecasting process that uses large-dimension machines to cast entire structural frames for automotive chassis as a single cast part, in aluminum alloy.
Powermax systems provide the precision necessary to remove gates, runners, and risers with a no-touch operation that eliminates the stress associated with traditional degating methods such as hammering, cutting and grinding.
Plasma cutting technology also reduces cycle times, tool wear, and secondary operations often required by traditional trimming and degating methods.
Additionally, Powermax SYNC® cartridge technology helps shops overcome workforce challenges with technology that automatically adjusts amperage and process settings. In addition, Powermax cartridges simplify consumable changeouts to reduce reliance on skilled operators.
Powermax plasma cutting technology handles a variety of cast materials and thicknesses and allows for easy adjustments and quick changes in the trimming process. It readily integrates into robotic and automated systems and substantially reduces personal injuries like cuts, burns, and crush injuries that are often associated with chop saws, band saws, grinders and hammers.
Learn more at www.HyperthermAssociates.com
