Latest from Materials

Thiti Tangjitsangiem | Dreamstime
'Availability of new foundry sand is already becoming a challenge, along with the need of providing new solutions to waste management,” according to the director of a metallurgical research center.
Branimir Ritonja | Dreamstime
Automotive cast parts.
Seesea | Dreamstime
Fire photo
Jacek Sopotnicki | Dreamstime
With deoxidized base iron, carbon levels can be increased to 3.30% C and alloying can be completely or nearly eliminated at the same time.
Established in 1955, Waupaca Foundry Inc. calls itself the 'the largest iron foundry company in the world.' It operates four plants in Wisconsin and one each in Indiana and Tennessee.

Waupaca Foundry Sold to Hitachi Metals for $1.3 Billion

Aug. 19, 2014
Iron casting group suits manufacturer’s global growth strategy Second sale in two years Hitachi seeks more automotive casting presence Commitment to U.S. foundry industry

Waupaca Foundry Inc. will be acquired by Hitachi Metals Ltd. according to a sale agreement, in a deal expected to close later this year. The seller is the private-equity group KPS Capital Partners LP, which purchased the gray and ductile iron metalcasting group from ThyssenKrupp AG in June 2012.

According to the buyer’s statement, the value of the purchase is $1.3 billion.

Waupaca Foundry employs 3,900 people at six foundries: three in Waupaca, WI, and one in Marinette, WI; another in Tell City, IN; and one Etowah, TN. It produces gray, ductile, compacted graphite and austempered ductile iron castings for manufacturers in the automotive, commercial vehicle, agriculture, construction, and other industrial markets.

Hitachi Metals — which is a portfolio of companies that manufacture various metal products and materials, magnetic materials, finished components and equipment, as well as wire and cable — stated it plans to enhance its iron casting business and medium‐ to long‐term global expansion through this transaction.

“The iron casting business has been a focus for many years, particularly in the automotive market,” according to a Hitachi Metals summary statement. “In high-grade ductile iron casting and other categories, we have been strengthening our global capacity through the construction of new production facilities in Japan, Korea and the United States as well as the acquisition of our Indian automotive casting subsidiary in April, 2014. We are expanding our business and building a foundation for future growth.”

Waupaca Foundry officials were unavailable for comment. However, president and CEO Gary Gigante stated: “This investment by Hitachi Metals in Waupaca Foundry’s world-class facilities and capabilities is a validation of what we have accomplished over the past two years and signals a strong commitment to manufacturing and the foundry industry in the United States.

“Partnering with Hitachi Metals will bring Waupaca Foundry significant global strength that will help us drive continued expansion.” Gigante continued. “We share Hitachi’s vision for the future of our business in the United States and its many growth opportunities in global markets.  Our new partnership with Hitachi Metals will present great opportunities for our employees, customers, and suppliers, and we anticipate a seamless transition.

Gigante acknowledged the ownership of KPS over the past two years, noting the foundry group’s standing as a “world-class manufacturing company grounded in a culture of continuous improvement,” and thanked the departing ownership for its leadership and contributions.